PEROLO NEATCO MKII NT34115A1 ISO Tank Foot Valve, 3 in, 45° Outlet
The 3″ (ND80) 45° Foot Valve NEATCO MKII for ISO Tanks is a Bottom Discharge Foot Valve fitted at the bottom of the ISO Tank Container to control opening and closing and discharge liquid from the tank safely.
This valve is made by PEROLO, model code NT3, with a 45 degree outlet that lines up the discharge pipework with the space inside the rear valve cabinet, reduces product left in the valve and improves product flow.
The NEATCO MKII uses a conical Poppet with a compact outer design that frees up space in the Rear Cabinet while keeping its strength without adding weight. The manufacturer lists its main features as reduced Product Retention, better flow and a stronger Stuffing Box fixing.
Description
Key product features
- A Bottom Discharge foot valve made specifically for ISO Tank Containers
- 3 inch or ND80 size
- 45 degree outlet suited to pipework layout in the Rear Cabinet
- Reduces product residue inside the valve
- Improves product flow
- Conical Poppet for effective sealing
- Compact outer size frees up space in the valve cabinet
- Valve body made from Stainless Steel 316L
- PTFE seals and FEP/Silicone O-rings
- Working Pressure 4 Bar
- Meets ADR, IMDG, RID and EN 14433, certified by Bureau Veritas
- Spare parts and Repair Kits available for maintenance
- Manufacturer Specification, Installation and Maintenance documents supplied with orders
Suitable applications
This ISO Tank foot valve is suited to:
- ISO Tank Container
- Road Tanker
- Tank Trailer
- Chemical transport tanks
- Liquid food transport tanks
- Oil and industrial liquid transport tanks
- Bottom Discharge systems that need a 45 degree outlet
Before choosing, users must check that the valve body, seal and O-ring materials are safe to use with the product carried. The manufacturer makes the customer responsible for checking the Chemical Compatibility of the valve with the product loaded.
How it works
The Foot Valve is fitted at the lowest point inside the tank. When the valve is closed, the Poppet and seal close off the discharge path to stop product flowing out.
To discharge, the operator uses the Side Operated Handle, which opens the Poppet inside the tank so the product flows through the valve to the Bottom Discharge system.
The Foot Valve spring sits inside the tank, controlling the Poppet return and keeping the valve firmly closed. The standard model uses PTFE seals and FEP/Silicone O-rings.
Technical data
- Product name: 3″ (ND80) 45° Foot Valve NEATCO MKII
- Manufacturer: PEROLO
- Model: NEATCO MKII / NT3
- Part Number for the 45° model: NT34115A1
- Type: Bottom Discharge Foot Valve
- Bore: 80 millimetres or 3 inch
- Outlet angle: 45 degrees
- Weight: 7.2 kilograms
- Valve body length: 115 millimetres
- Valve body material: Stainless Steel 316L / 1.4409
- O-ring material: FEP/Silicone
- Seal material: PTFE
- Control: Side Operated Handle
- Spring position: inside the tank
- Inlet Flange: 8 holes, Ø14, on PCD178
- Outlet Flange: 4 holes, Ø18, on PCD160
Operating pressure and temperature
- Working Pressure: 4 Bar
- Test Pressure: 6 Bar
- Working Temperature: -50°C to +190°C
- Design Temperature: -50°C to +200°C
The actual operating temperature range may vary with the O-ring material, and compatibility between the valve materials and the product in the tank must always be checked.
Flange sizes
Tank side Inlet Flange:
- Number of holes: 8
- Hole size: Ø14 millimetres
- Pitch Circle Diameter: PCD178
- Weld-in Flange outside: Ø200 millimetres
- Inside diameter: Ø114.3 millimetres
- Thickness: 35 millimetres
- Material: Stainless Steel 316L
Outlet Flange:
- Number of holes: 4
- Hole size: Ø18 millimetres
- Pitch Circle Diameter: PCD160
- Standard pattern: Square Equidistant
The Weld-in Flange for fitting the 45° model is Part Number 11 90 59 00 00, with Flange Gasket (12 91 20 00 00) and Screw Kit (12 91 61 94 00) as installation accessories.
Standards and certification
The 3″ NEATCO MKII Foot Valve is designed to comply with the requirements for liquid transport equipment:
- ADR
- IMDG
- RID
- EN 14433
- Approved by Bureau Veritas (RMR)
These standards and certifications are stated in the manufacturer's Specification documents.
Related model options
Besides the standard 45° model, code NT34115A1, the PEROLO model code system offers more options for different applications:
- 30 degree outlet model, code NT33115B1
- Hastelloy C276 coated Seat for higher chemical resistance
- Model with Steam Heating
- Short Handle control
Ask the Gavan Asia team for model codes and lead times for these options.
Basic installation steps
- Check and clean the Inlet Flange and gasket so they are free of dust, grit or dirt.
- Fit the Studs into the Weld-in Flange using PTFE based grease as recommended.
- Place the gasket in the correct position.
- Fit the Foot Valve to the flange.
- Fit washers and nuts at every position.
- Tighten the nuts in the specified sequence and torque.
- Fit the gasket, nut set and Blind Flange on the Outlet Flange.
- Open and close the valve at least 3 times to check torque and operation.
For M12 Studs, the manufacturer specifies a nut torque of 50 N·m ±10 N·m, and for the M16 Second Closure Valve fitted behind the NEATCO, 70 N·m ±5 N·m.
Installation should be done by technicians with ISO Tank valve knowledge, following the Bolt Tightening Sequence in the manufacturer's manual.
Checks before use
After fitting, check that:
- The flanges mate fully
- The gasket has not moved out of position
- There are no leaks at the Inlet and Outlet Flanges
- The valve handle opens and closes through its full range
- The Poppet returns fully to the closed position
- The spring and internal mechanism move freely
- There is no stiffness or abnormal noise
- The valve has passed the pressure test as specified
Maintenance
Key parts that can be inspected or replaced include:
- Spindle and Spindle Seal Kit
- Packing Gland and Packing Ring
- Spindle Bush and End Spindle Bush
- Pushrod Kit
- Poppet Kit and Poppet Seal Kit
- Handle Kit
- Bayonet Cap and Spring
The Spindle and Poppet are Stainless Steel, the Packing Gland and Packing Ring are PTFE, and the O-rings are FEP/Silicone.
PEROLO recommends replacing the Spindle seals together to keep the stem tight and prevent leaks. The 2 Stuffing Clamp screws are tightened to 8 N·m.
Precautions
- Do not exceed the specified pressure and temperature
- Check Chemical Compatibility before use with each product
- Do not use a valve that is cracked, bent or leaking
- Do not modify the valve body, Poppet or operating mechanism
- Replace seals and O-rings when they show hardening, swelling, cracking or deformation
- Use gaskets and nut sets of the specified size
- Tighten nuts in the sequence and torque set by the manufacturer
- After repair, test opening, closing and leaks before returning to service
- Use only PEROLO OEM parts
The manufacturer states that the warranty ends if non OEM parts are fitted
Order the PEROLO NEATCO MKII 3 inch 45 degree ISO Tank foot valve
Gavan Asia supplies the PEROLO 3″ (ND80) 45° Foot Valve, NEATCO MKII model, code NT34115A1, for maintenance and replacement of ISO Tank Container Bottom Discharge valves, along with related spare parts, seals, gaskets and Repair Kits.
Ask us to check the model, Part Number, flange pattern, seal material and compatibility with the product carried before you order.
For prices, specifications and stock ready to ship, contact Gavan Asia today.
| Brand |
Perolo |
|---|---|
| Model code |
NEATCO MKII NT34115A1 |
| Type |
วาล์วถ่ายออกด้านล่าง (Bottom Discharge) สำหรับ ISO Tank |
| Working Pressure |
4 Bar |
| Connection |
หน้าแปลน 8 รู Ø14 มม. บน PCD178 |
| Body material |
Stainless Steel 316L / 1.4409 |
| Operating temperature |
-50°C up to +190°C |
| Weight |
7.2 กิโลกรัม |
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