PEROLO NEATCO MKII VNT3 DN80 Bottom Discharge Valve, 3 in, 45°

Complete 3 inch (DN80) ISO Tank Bottom Discharge with a 45 degree outlet, NEATCO MKII VNT3 from PEROLO, factory assembled with a NEATCO Foot Valve, TANKFLY Butterfly Valve and 3″ BSP outlet with cap. Stainless Steel 316L with PTFE seals. Every set is leak tested on a Test Bench with a Leak Tightness guarantee from Perolo. Meets ADR, IMDG, RID, EN 14433 and EN 14432.

Standard model: VNT3 4 115 A 1…NBR | Options for 30° angle, Hastelloy Seat, Steam Heating and Camlock outlet

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Description

The NEATCO MKII VNT3 ISO Tank Bottom Discharge is a complete 3 inch (DN80) bottom discharge valve assembly made by PEROLO for ISO Tank Containers and liquid transport tanks, with a 45 degree outlet designed to fit the layout inside the Rear Cabinet.

Unlike buying valves separately, this set is factory assembled as a complete system: a 3 inch NEATCO MKII Foot Valve, an ND80 TANKFLY Butterfly Valve and a 3″ BSP male outlet with cap, plus gaskets and screw kits for every joint. This removes the risk of choosing the wrong part or a gasket that does not match the spec. The structure is FEA analysed for strength, the flow path is designed to reduce product residue, and every set is individually leak tested on a Test Bench with a Leak Tightness guarantee from Perolo before leaving the factory.

Double closure valve system of the ISO Tank Bottom Discharge

The VNT3 set uses a double closure valve principle as required by safety rules for dangerous goods transport tanks.

Closure 1: NEATCO MKII Foot Valve Fitted at the lowest point of the tank, with a Poppet and spring on the tank side, operated by a Side Operated Handle. It keeps the product in the tank until opened, and because the spring sits inside the tank, this closure stays tightly shut even if external equipment is damaged in an accident.

Closure 2: TANKFLY Butterfly Valve is a Second Closure Valve adding another layer of safety before the outlet. The standard model uses a Clamped Butterfly Valve ND80 with Splined Spindle and can be swapped for a Flanged Butterfly Valve ND80 or an ATCO Full Bore Ball Valve 3″ PN16.

Outlet: Outlet Nozzle and Cap Standard is a 3″ BSP male thread with cap, with options for Camlock or Blind Flange.

Flow sequence: Tank → NEATCO Foot Valve → TANKFLY Butterfly Valve → Outlet Nozzle

After discharge, operators must fully close both closures before disconnecting the hose and capping the Outlet, every time.

NEATCO MKII VNT3 ISO Tank Bottom Discharge technical data

Item Message
Product name NEATCO 3″ 45° Bottom Discharge
Manufacturer PEROLO
Model NEATCO MKII / VNT3
Type Complete Bottom Discharge Assembly
Nominal Diameter 80 mm (3 inch)
Outlet angle 45 degrees
Set weight 16.0 kg
Main material Stainless Steel 316L / 1.4409
Inlet Flange 8 holes Ø14 on PCD178
Outlet Connection 3″ BSP Male Threaded
Working Pressure 4 Bar
Test Pressure 6 Bar
Working Temperature -40°C to +150°C
Design Temperature -40°C to +190°C
O-ring FEP/Silicone
Main seal PTFE
Foot Valve control Side Operated Handle, spring inside the tank
Standard Seat Stainless Steel 316L (Hastelloy C276 Coated available)

The actual temperature range varies with the O-ring material and the product carried.

Decoding the Part Number: order any spec from the VNT3 code

The standard code is VNT3 4 115 A 1 . . . N B R. Each position defines the spec of the set, so the exact model can be specified in full.

Code position Meaning Options
VNT3 NEATCO MKII Bottom Discharge model Fixed
4 Outlet angle 4 = 45°, 3 = 30°
115 Body length 115 = 115 mm, 97 = 97 mm (30° model only)
A Inlet Flange A = 8 x Ø14 x PCD178 (45° only), B = 8 x Ø14 + 4 x Ø18 x PCD178 (30°)
1 Outlet Flange 1 = Square 4 x Ø18 x PCD160, 2 = Round 4 x Ø18 x PCD160, 3 = Square 4 x M16 x PCD160
. Seat . = Stainless 316L, Q = Hastelloy C276 Coated
. Steam Heating . = none, V = with Steam Heating
. Handle . = Standard, C = Short Handle
N Second Closure N = Clamped Butterfly ND80 Splined Spindle, A = ATCO Full Bore Ball Valve PN16, G = Flanged Butterfly ND80 Splined Spindle
B Nozzle & Cap B = 3″ BSP Nozzle & Cap, C = 3″ Camlock, P = 3″ Blind Flange
R Remote Control R = Wire Control without cable, W = complete Wire Control

The standard model sold is 45° with Stainless Seat, Clamped Butterfly and BSP outlet. If you need a 30° angle, a Hastelloy Seat for highly corrosive products, Steam Heating or a Camlock outlet, give us the code from the table for a price and lead time.

Standards and certification

The NEATCO Bottom Discharge set is designed to comply with ADR, IMDG, RID, EN 14433 and EN 14432 and is certified by Bureau Veritas and RMR.

Key features of the NEATCO MKII ISO Tank Bottom Discharge

  • Complete and ready to fit: Foot Valve + Butterfly Valve + outlet + gaskets and screws for every joint
  • Every set is individually leak tested on a Test Bench with a factory guarantee
  • 45° outlet reduces residue and improves flow
  • Double closure as required for dangerous goods transport tanks
  • Stainless Steel 316L, PTFE seals, FEP/Silicone O-rings
  • FEA analysed structure
  • Options for 30° angle, Hastelloy C276 Seat, Steam Heating and Short Handle
  • BSP, Camlock or Blind Flange outlets
  • Compatible with Wire Remote Control systems
  • Spare parts and Repair Kits for every position

Suitable applications

Suited to ISO Tank Containers, Road Tankers, Tank Trailers and tanks carrying liquid chemicals, oil, industrial liquids and liquid food products, as well as replacing end of life ISO Tank bottom valve sets.

Before choosing, check compatibility between the Stainless Steel, PTFE, O-rings and the product carried, as the manufacturer makes the user responsible for checking Material Compatibility.

Basic installation steps

  1. Check and clean the tank Inlet Flange and gasket so they are free of dust, sand or dirt.
  2. Fit the Studs into the Weld-in Flange and lubricate with PTFE grease.
  3. Place the gasket in the correct position.
  4. Fit the NEATCO Foot Valve to the flange with Washers and Nuts at every position.
  5. Tighten the nuts in the sequence set by the manufacturer: M12 Studs to 50 N·m ±10 and the Second Closure Valve M16 to 70 N·m ±5.
  6. Fit the Second Closure Valve, Outlet Nozzle and related equipment.
  7. Open and close the valve at least 3 times to check the Operational Torque.

The 45° model uses Foot Valve Part Number NT34115A1 with an 8 x Ø14 Inlet Flange on PCD178 and a 4 x Ø18 Outlet Flange on PCD160.

Bottom Discharge set components

Item Part Number
45° Weld-in Flange 11 90 59 00 00
30° Weld-in Flange 11 91 16 00 00
Seal Flange to Foot Valve 12 91 20 00 00
Screw Kit 12 91 61 94 00
Seal Foot Valve to Butterfly Valve 12 91 39 00 00
Seal Butterfly Valve to Outlet Flange 12 91 42 00 00
3″ BSP Outlet Nozzle Kit 12 85 96 00 00

NEATCO NT3 Foot Valve spare parts

Spare part kits Part Number
Spindle Seal Kit 11 16 01 93 00
Pushrod Kit 11 16 01 92 00
Poppet Kit 11 11 14 97 00 MK2
Handle Kit 12 85 24 93 00

The Spindle and Poppet are Stainless Steel, while the Packing Gland, Packing Ring and Bush use PTFE or glass filled PTFE depending on position. PEROLO recommends replacing the Spindle Seals as a complete set to keep the valve stem tight. For second closure Butterfly Valve parts, see the parts list for the Tankfly Clamped TPS8

Spare outlets and caps

Caps and outlets are the most frequently replaced wear parts of a Bottom Discharge system. Popular items for the 3 inch set:

Item Part Number
3″ BSP cap with gasket and L200 mm chain 12 85 59 91 00
3″ BSP cap with gasket and L400 mm chain 12 85 59 92 00
3″ Square BSP Outlet Nozzle 12 85 69 00 00
3″ Square BSP outlet, Halar coated 12 86 06 00 00
ND80 Camlock cap with Nitrile gasket 70 12 52 01 06
3″ Square Camlock Outlet Nozzle 11 96 14 00 00

Use only PEROLO OEM parts. The warranty ends immediately if non OEM parts are fitted.

Safety precautions

Do not exceed the 4 Bar Working Pressure. Check the Foot Valve and Second Closure Valve for leaks before every loading. Do not open the Outlet cap while the system is under pressure. Fully close every closure before disconnecting the Discharge hose. Replace O-rings and PTFE Seals as soon as they show hardening, swelling, cracking or deformation, and after any repair, test opening and closing, leaks and pressure before returning to service.

Order the PEROLO NEATCO MKII ISO Tank Bottom Discharge from Gavan Asia

Gavan Asia supplies the complete PEROLO NEATCO MKII 3″ 45° DN80 ISO Tank Bottom Discharge in Stainless Steel 316L for replacing and maintaining ISO Tank Container bottom discharge systems, with valves, spare parts, seals, gaskets, Outlet Nozzles, Caps, Butterfly Valves and Repair Kits.

We check the model, flange pattern, Second Closure System and outlet type before you order, and match the VNT3 code to the existing set on your tank. For prices and stock ready to ship from our Bangplee and Laem Chabang warehouses, contact Gavan Asia today.

Brand

Perolo

Model code

NEATCO MKII VNT3

Type

วาล์วถ่ายออกด้านล่าง 45 องศา (Bottom Discharge) สำหรับ ISO Tank

Size

DN80 (3 นิ้ว)

Working Pressure

4 Bar

Connection

หน้าแปลน 8 รู Ø14 มม. บน PCD178

Operating temperature

-40°C to +150°C